China manufacturer Kc Series Steel Casting Flexible Sprocket Roller Chain Coupling for Mining Machinery

Product Description

Product Description

 

Product Parameters

 

product Kc Series Steel Casting Flexible Sprocket Roller Chain Coupling for test benches
material stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc .
size ISO standard  ,customer requirements
kind expansion sleeve Z1/Z2/Z3/Z4/Z5/Z6/Z7/Z8/Z9/Z10/Z11/Z12/Z13/Z14/Z18/Z19
BORE Finished bore, Pilot Bore, Special request
surface treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001 ,SGS
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Applications Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc.
Testing Equipment Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments

workshop & equipment

 

 

 

 

Production process

 

Certifications

 

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11 .Excellent after-sales service

 

 

shipping

 

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
20-30 working days as usual
30-40 working days  in busy season

 

FAQ

1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what’s more ,we have got ISO9001 and SGS certificate .
2 .Do you accept small order?
If your order bearings are our standard size, we accept even 1pcs.

3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.

 

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fluid coupling

Best Practices for Selecting Oil for an Oil Coupling System

Selecting the appropriate oil for an oil coupling system involves considering various factors to ensure optimal performance and longevity:

  • Viscosity: Choose an oil with the right viscosity grade for the operating temperature range to maintain proper lubrication.
  • Load and Torque: Consider the system’s load and torque requirements to select an oil that can handle the anticipated stresses.
  • Speed: Determine the operating speed range and choose an oil that can provide adequate lubrication at those speeds.
  • Environment: Assess the operating environment for factors like temperature, humidity, and potential contaminants.
  • Compatibility: Ensure the chosen oil is compatible with the materials used in the coupling and its components.
  • Oil Life: Evaluate the oil’s expected service life and its ability to resist oxidation and degradation over time.
  • Oil Additives: Consider additives that enhance lubricity, anti-wear properties, and resistance to foaming and corrosion.
  • Manufacturer Recommendations: Consult the coupling manufacturer’s guidelines and recommendations for oil selection.
  • Oil Change Intervals: Determine the recommended oil change intervals based on factors like usage and operating conditions.
  • Oil Analysis: Regularly monitor the oil’s condition through analysis to ensure it remains within acceptable parameters.
  • Regulations: Consider any industry regulations or standards that might specify oil requirements for the intended application.

By following these best practices, you can choose the most suitable oil for your oil coupling system, optimizing its performance and longevity.

fluid coupling

Comparison of Oil Couplings with Fluid and Magnetic Couplings

Oil couplings, fluid couplings, and magnetic couplings are all used for power transmission and torque transfer in machinery. Here’s how they compare:

Oil Couplings: Oil couplings use an oil-filled chamber to transmit torque. They provide damping and allow controlled slippage during startup and overload conditions. They are well-suited for applications with varying torque and dampening requirements. However, they require regular maintenance and can be affected by oil quality and viscosity.

Fluid Couplings: Fluid couplings also use a fluid-filled chamber for torque transmission. They offer smooth and controlled start-up with no mechanical contact. Fluid couplings are ideal for applications requiring gentle acceleration, such as conveyor belts. However, they can generate heat during continuous operation and may not be suitable for high-speed applications.

Magnetic Couplings: Magnetic couplings use magnetic fields to transfer torque through a barrier, such as a wall or casing. They offer hermetic sealing and eliminate the need for mechanical seals. Magnetic couplings are often used in applications with aggressive chemicals or hazardous materials. They provide efficient torque transfer but may have limited torque capacity.

Comparison: The choice between these couplings depends on the specific requirements of the application. Oil couplings provide controlled slippage, making them suitable for applications with torque variations. Fluid couplings offer smooth acceleration and are useful for applications with start-up requirements. Magnetic couplings are ideal for applications where hermetic sealing is necessary. Consider factors like torque requirements, speed, environmental conditions, and maintenance when selecting the appropriate coupling type.

fluid coupling

Role of Oil Viscosity and Temperature in Oil Coupling Performance

The viscosity of the oil used in an oil coupling and the temperature at which the coupling operates play crucial roles in determining the coupling’s performance and efficiency:

Oil Viscosity: The viscosity of the oil refers to its resistance to flow. It affects the lubricating ability and overall efficiency of the coupling. The right oil viscosity ensures proper lubrication between the coupling’s components, reducing friction, wear, and heat generation. Oil with insufficient viscosity might not provide adequate lubrication, while oil with excessive viscosity might result in energy losses and overheating.

Temperature: The operating temperature of the oil coupling impacts its viscosity and performance. As temperature increases, oil viscosity tends to decrease, potentially leading to inadequate lubrication and increased wear. Conversely, at very low temperatures, the oil’s viscosity might become too high, hindering smooth rotation. It’s crucial to select an oil with a viscosity-temperature relationship that matches the coupling’s operating conditions.

Viscosity-Temperature Relationship: The choice of oil should consider the viscosity-temperature relationship of the oil. Some oils maintain a relatively consistent viscosity across a wide temperature range, making them suitable for applications with varying temperatures. Others might require additional heating or cooling systems to maintain the optimal viscosity level.

Oil Cooler and Heater: In applications where temperature variations are significant, oil couplings might include oil coolers or heaters to regulate the oil’s temperature. This helps maintain consistent viscosity and ensures optimal lubrication and performance even in extreme conditions.

Manufacturer Recommendations: Manufacturers of oil couplings often provide guidelines on the recommended oil viscosity and operating temperature range for their specific couplings. Following these recommendations helps ensure that the coupling functions efficiently and enjoys a longer service life.

By understanding the relationship between oil viscosity, temperature, and coupling performance, you can select the right oil and implement appropriate temperature control measures to optimize the functioning of your oil coupling.

China manufacturer Kc Series Steel Casting Flexible Sprocket Roller Chain Coupling for Mining Machinery  China manufacturer Kc Series Steel Casting Flexible Sprocket Roller Chain Coupling for Mining Machinery
editor by CX 2024-05-16

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