Product Description
Product Description
Product Parameters
| product | Kc Series Steel Casting Flexible Sprocket Roller Chain Coupling for test benches |
| material | stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc . |
| size | ISO standard ,customer requirements |
| kind | expansion sleeve Z1/Z2/Z3/Z4/Z5/Z6/Z7/Z8/Z9/Z10/Z11/Z12/Z13/Z14/Z18/Z19 |
| BORE | Finished bore, Pilot Bore, Special request |
| surface treatment | Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001 ,SGS |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
| Applications | Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc. |
| Testing Equipment | Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments |
workshop & equipment
Production process
Certifications
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .Excellent after-sales service
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
20-30 working days as usual
30-40 working days in busy season
FAQ
1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what’s more ,we have got ISO9001 and SGS certificate .
2 .Do you accept small order?
If your order bearings are our standard size, we accept even 1pcs.
3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.
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Impact of Oil Chamber Design and Flow Dynamics on Oil Coupling Performance
The design of the oil chamber and flow dynamics significantly influence the performance of an oil coupling:
- Oil Distribution: Proper design ensures uniform oil distribution across the coupling components, ensuring effective lubrication and heat dissipation.
- Chamber Geometry: The chamber’s shape, size, and orientation impact oil flow patterns, turbulence, and cooling efficiency.
- Flow Control: Control mechanisms like baffles or partitions can regulate oil flow, enhancing heat transfer and reducing pressure variations.
- Oil Viscosity: The design considers the oil’s viscosity to ensure it flows optimally through the coupling, even at varying speeds and temperatures.
- Cooling: Efficient flow dynamics aid in cooling the coupling components, maintaining oil stability and preventing overheating.
- Oil Containment: A well-designed chamber prevents oil leakage, contamination, and ensures proper oil level maintenance.
Optimal oil chamber design and flow dynamics enhance oil coupling performance, promoting efficient power transmission, cooling, and longevity.
Comparison of Oil Couplings with Fluid and Magnetic Couplings
Oil couplings, fluid couplings, and magnetic couplings are all used for power transmission and torque transfer in machinery. Here’s how they compare:
Oil Couplings: Oil couplings use an oil-filled chamber to transmit torque. They provide damping and allow controlled slippage during startup and overload conditions. They are well-suited for applications with varying torque and dampening requirements. However, they require regular maintenance and can be affected by oil quality and viscosity.
Fluid Couplings: Fluid couplings also use a fluid-filled chamber for torque transmission. They offer smooth and controlled start-up with no mechanical contact. Fluid couplings are ideal for applications requiring gentle acceleration, such as conveyor belts. However, they can generate heat during continuous operation and may not be suitable for high-speed applications.
Magnetic Couplings: Magnetic couplings use magnetic fields to transfer torque through a barrier, such as a wall or casing. They offer hermetic sealing and eliminate the need for mechanical seals. Magnetic couplings are often used in applications with aggressive chemicals or hazardous materials. They provide efficient torque transfer but may have limited torque capacity.
Comparison: The choice between these couplings depends on the specific requirements of the application. Oil couplings provide controlled slippage, making them suitable for applications with torque variations. Fluid couplings offer smooth acceleration and are useful for applications with start-up requirements. Magnetic couplings are ideal for applications where hermetic sealing is necessary. Consider factors like torque requirements, speed, environmental conditions, and maintenance when selecting the appropriate coupling type.
Oil Couplings: Definition and Applications
An oil coupling, also known as a hydrodynamic coupling or fluid coupling, is a mechanical device used to transmit power between two rotating shafts while allowing for controlled slip and torque multiplication. It operates based on the principle of fluid dynamics and is commonly used in various applications:
1. Automotive Industry: Oil couplings are used in automatic transmissions to connect the engine’s torque output to the transmission, enabling smooth shifting and gradual power delivery.
2. Industrial Machinery: They are employed in industrial equipment like conveyors, crushers, and mixers, where gradual startup and overload protection are necessary.
3. Mining and Material Handling: Oil couplings facilitate soft start and controlled acceleration in heavy-duty applications, reducing stress on machinery and improving efficiency.
4. Power Generation: They are used in power plants to connect turbines and generators, providing a cushioned startup and load adjustment.
5. Marine Applications: Oil couplings are used in ship propulsion systems to smoothly transmit power from engines to propellers, ensuring gradual acceleration.
6. Pumps and Compressors: They are utilized in pumps and compressors to ensure smooth operation during startup and to protect the equipment from sudden load changes.
7. Construction Equipment: Oil couplings are found in equipment like cranes, excavators, and loaders, providing controlled power transmission and preventing shock loads.
8. Wind Turbines: In wind turbines, oil couplings connect the blades and the generator, allowing the turbine to start up gradually and adjust to wind conditions.
9. Agricultural Machinery: They are used in tractors and other agricultural equipment to provide smooth engagement of power between the engine and the transmission.
Oil couplings work by using a fluid-filled chamber to transfer torque. The fluid’s viscosity creates resistance, allowing controlled slippage and torque multiplication as needed. This makes them useful in applications where shock loads and abrupt changes in torque can cause damage. Their ability to provide gradual startup and controlled power transmission makes them valuable in various industries.
editor by CX 2024-04-30
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